"You start with a drawing of the part you want to build, you push a button, and out comes the part," said Karen Taminger, the technology lead for the Virginia-based research project that is part of NASA's Fundamental Aeronautics Program.
In reality, EBF3 works in a vacuum chamber, where an electron beam is focused on a constantly feeding source of metal, which is melted and then applied as called for by a drawing—one layer at a time—on top of a rotating surface until the part is complete.
While the options for using EBF3 are more limited than what science fiction allows, the potential for the process is no less out of this world, with promising relevance in aviation, spaceflight—even the medical community, Taminger said.
To make EBF3 work there are two key requirements: A detailed three-dimensional drawing of the object to be created must be available, and the material the object is to be made from must be compatible for use with an electron beam
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